Installation & Field Services

TTT technology. Backed by real-world fabrication and installation capability.

Tuff Tube Transition provides the patented connection technology. Viking Vessel Services provides the code-qualified fabrication, welding, quality and field capabilities to support TTT projects when customers need more than component supply.

From replacement-header fabrication to field tube alterations and installation support, Viking gives TTT customers a practical route from engineered solution to completed project.

One technology — complete project support

From component solution to completed project.

TTT can be supplied as a patented component solution, but some projects require engineering coordination, fabrication, qualified welding, inspection, documentation and field installation.

That is where Viking Vessel Services adds value.

Viking Vessel Services field trailer on site at an operating power generation facility

Engineering & Project Support

Project review, engineering coordination and TTT application support.

Fabrication & Qualified Welding

Replacement-header fabrication, power piping and qualified welding.

Quality & Inspection

Quality control, inspection support and project documentation.

Field Services & Installation

TTT installation, industrial boiler/HRSG work and plant field services.

Code-qualified capability

Code-qualified fabrication & alteration capability.

For TTT and HRSG work, the two most relevant Viking authorizations are its ASME Section I S Certificate of Authorization and its National Board R Certificate of Authorization.

ASME Section I S Certification Mark

ASME Section I — S Authorization

Viking holds an ASME S authorization supporting applicable Section I boiler, HRSG and power-piping manufacturing work, including replacement-header and pressure-part manufacture where the project requires Section I Code manufacture.

National Board R Certification Mark

National Board — R Certificate

Viking also holds a National Board R Certificate of Authorization for repairs and alterations performed in accordance with the National Board Inspection Code (NBIC). TTT field tube work that is classified as an alteration is performed within the applicable R-alteration process, with the project-specific Code/NBIC documentation route determined by the scope of work, original construction Code, Inspector and jurisdictional requirements.

Replacement header projects

The applicable certification and documentation route depends on the project scope. Replacement pressure parts may be manufactured under the applicable ASME Section I authorization, while NBIC repair/alteration projects may also involve replacement-part fabrication and R-form documentation where permitted by the applicable Code/NBIC requirements.

Viking's combination of S and R capabilities gives TTT projects flexibility across both new Section I manufacture and in-service repair/alteration work.

Viking also holds an ASME U authorization for Section VIII pressure-vessel work. It is a current Viking capability but is not central to the TTT/HRSG application.

Fabricated replacement header assembly in the shop

Replacement header fabrication

From engineered connection to complete header assembly.

For Header Integrity Program projects, Viking can support the fabrication of replacement HRSG header assemblies incorporating Tuff Tube Header Connections (TTHCs), subject to the applicable Code, NBIC, Inspector and jurisdictional requirements.

Integrating the TTHC during controlled fabrication moves critical connection work away from the outage environment and lets the replacement assembly arrive prepared for installation.

TTT field installation

Qualified support for TTHC & TTPS applications.

Viking's field capabilities support installation of TTT connection technology in HRSG and boiler pressure-part applications.
Installed TTHC tube-to-header connections across a header in the field

TTHC

Tube-to-header

Supports tube-to-header connection work and replacement-header applications.

View TTHC product detail
TTPS purgeless sleeve tube-to-tube connections installed across a tube bank

TTPS

Tube-to-tube

Supports tube-to-tube tie-ins using the Tuff Tube Purgeless Sleeve connection.

View TTPS product detail

Installation work is performed to the applicable project requirements, approved welding procedures, Code/NBIC requirements and quality program.

Welding & quality

Qualified welding. Controlled quality.

Viking's shop and field capabilities are supported by approved welding procedures, qualified personnel, project-assigned quality control, inspection and documentation appropriate to the application.

  • GTAW
  • GTAW / Orbital Welding
  • SMAW
  • FCAW
  • GMAW
  • SAW
  • Project-assigned QC inspection
  • Project documentation
  • In-house welder training
  • Fit-up / visual inspection hold points
  • Project Code, Inspector & quality-program requirements

For TTT work, the welding process, procedure and inspection route are determined by the specific application, material, approved WPS and governing project requirements.

Welding and installation equipment positioned within an HRSG tube bank
Viking Vessel Services welder fabricating tube connections in the shopReplacement reheat header with TTHC connections installed at the Wise County plant

From component supply to turnkey support

Choose the level of support your project needs.

TTT customers do not have to use Viking Vessel Services for every project. TTT components can support qualified customer, contractor and OEM applications subject to the applicable technical and project requirements. When additional support is needed, Viking can provide a broader project scope.

TTT Component Supply

Genuine TTT components for qualified project applications.

Technical / Project Support

Application review, installation resources and coordination.

Fabrication Support

Replacement-header and pressure-part fabrication where applicable.

Field Installation

Qualified welding, alteration and installation services.

Integrated Project Support

Coordination from engineered TTT solution through fabrication and field execution.

24/7 Emergency support available

Urgent outage or tube / header issue?

+1 (855) 420-2025 · Ext. 6

Call emergency support

Next step

Need more than the component?

Talk to TTT about your repair, outage or replacement-header project. We can help determine the TTT technology required and whether Viking fabrication or field support would benefit the project.

Viking Vessel Services is a separate company providing the fabrication, welding and field capability behind TTT projects.